Heavy Fabrication

Heavy Fabrication Services by Malu Engineers

Robust Engineering for Demanding Industrial Applications

In today’s demanding industrial landscape, the integrity and durability of fabricated components directly influence the safety, productivity, and efficiency of operations. Whether it's the backbone of a processing plant or the frame of a high-capacity system, the quality of heavy fabrication is non-negotiable.

Heavy fabrication refers to the large-scale manufacturing of high-strength structural components and assemblies using advanced welding, machining, forming, and coating processes. These components are typically made from Mild Steel (MS), Stainless Steel (SS), or wear-resistant materials and are designed for critical loads and custom-designed as per requirement.

Malu Engineers, a trusted name and Authorized Hardox® Wearpart Centre, has experience in heavy fabrication for core industrial sectors including mining, cement, power, steel, and infrastructure. Our fabricated components are built for strength, precision, and long-term endurance in industrial environments.

Our Cement Industry Offerings

1. Custom Fabrication of MS and SS Components

Malu Engineers provides customized fabrication services for Mild Steel (MS) and Stainless Steel (SS) parts, tailored for diverse applications. Our MS fabrications are suitable for load-bearing and structural uses, while SS fabrication offers corrosion resistance for food, pharma, and chemical industries.

Common Fabricated Items:

Industrial support structures
Bins, silos, and hoppers
Base frames and skids
Ducting and transition pieces
Enclosures and protective housings

Capabilities:

Handling thicknesses from 3 mm to 100+ mm
Component weights from 500 kg to 50 tons
Plasma and oxy-fuel cutting for precision profiles

2. Metallurgically Bonded Coatings for Wear & Corrosion Resistance

Industrial parts are exposed to harsh elements—abrasive media, chemicals, moisture, and extreme temperatures. To combat this, Malu Engineers offers metallurgically bonded coatings using Hardfacing, Cladding, and Weld Overlay techniques.

Applications:

Liners and inner surfaces of chutes, bins, and pipes
Agitator blades and paddle mixers
Pump casings and impellers
Scraper arms and screw conveyors

Coating Types:

Chromium carbide for abrasion resistance
Inconel or stainless overlays for corrosion resistance
Hardox® inlay for impact zones

Benefits:

Extended service life of components
Reduced maintenance and downtime
Enhanced performance in extreme environments

3. Heavy Fabrication for Critical Industrial Needs

When it comes to high-load, high-stress applications, standard fabrications won’t suffice. Malu Engineers specializes in heavy-duty assemblies for industries like mining, cement, and power, where failure is not an option.

Key Deliverables:

Crusher frames and base housings
Structural assemblies for kilns and mills
Conveying systems and brackets
Machine beds and base plates

Specialization:

Ultra-heavy weldments
Multi-pass welding for thick sections
Heat treatment options available
Dimensional control for large-scale assemblies

Fabrication That Lasts – Powered by Malu Engineers

At Malu Engineers, we don’t just fabricate structures—we engineer reliability. From concept to completion, our heavy fabrication services ensure your projects stand strong under the most demanding conditions. Backed by Hardox® steel technology, advanced coating solutions, and a skilled workforce, we deliver components that perform longer, weigh less, and cost less to maintain.

Why Choose Malu Engineers?

Hardox® Certified Excellence

As an Authorized Hardox Wearparts Centre, we offers access to the globally trusted Hardox® steel brand—synonymous with top-tier wear resistance and strength.

Fabrication Experience

We have successfully delivered complex fabricated solutions to sectors that demand precision and durability.

End-to-End Support

From technical design to on-site support, Malu Engineers partners with you throughout the wear life cycle.

Custom Fabrication

We tailor every component to your plant’s layout, material type, and operating conditions—resulting in optimal performance and fit.