- +91 9448387968
- info@maluengineers.co.in
- Industrial Estate, Belagavi, Karnataka (INDIA)
Power & Energy Sector
Durability. Performance. Uptime – Powered by Malu Engineers
The power and energy industry operates under some of the harshest industrial environments. With a constant flow of coal, ash, and dust—and rotating, grinding, and crushing components in continuous motion—wear and tear are inevitable. In such conditions, the reliability of wear parts directly influences operational uptime and power generation efficiency.
Malu Engineers, an Authorized Hardox® Wearparts Centre, provides cutting-edge wear-resistant solutions specifically engineered to withstand the challenges of power plants. Whether your facility is coal-based, biomass, or waste-to-energy, our high-performance components are designed for maximum durability, reduced maintenance, and seamless integration into existing systems.
In coal-fired and thermal power plants, equipment is subject to both abrasive and erosive wear. ID fans, coal mills, crushers, and feeders experience significant material flow and particle impacts that degrade efficiency. Repeated shutdowns, replacements, and poor part quality often result in unnecessary financial and energy losses. We deliver engineered wear parts made with Hardox® wear-resistant steel, known for its superior hardness and toughness. Our offerings are built to reduce breakdowns and extend the service life of critical components in the power and energy sector.
Induced Draft (ID) fans are essential for maintaining airflow through the boiler and out of the flue gas stack. These fans deal with high-velocity, particle-laden gases that cause intense wear, especially on the impeller blades.
Malu Engineers manufactures:
Wear blades and impeller vanes made from Hardox® 450 and 500
Custom-fitted blades for various ID fan models
Surface coatings or overlays for enhanced protection
Benefits:
Enhanced airflow performance due to smoother blade surfaces
Extended blade life under erosive gas conditions
Reduced energy consumption and vibration issues
Application Areas:
Flue gas handling systems
Dust-laden airflows in coal-based plants
Forced draft and secondary air fans
Coal mills grind large volumes of coal into fine powder for combustion in the furnace. Similarly, coal crushers break down larger lumps of coal for downstream use. These high-impact, high-friction operations are a prime zone for component wear.
Malu Engineers supplies:
Table caps (grinding surfaces) that resist crushing pressure and surface friction
Crusher liners and breaker plates for high-efficiency size reduction
Components reinforced with Hardox® wear plates to endure both impact and abrasion
Benefits:
Better coal grind uniformity
Fewer shutdowns due to mill wear
Longer life of crushing and grinding units
Maintenance reliability hinges on the availability of precision spares. Malu Engineers produces a range of wear-resistant spare parts compatible with leading OEMs.
Our offering includes:
Clamping rings to hold grinding elements in place
Pulverizer internals, such as classifier cones and coal nozzles
Roll journals, yoke liners, and other custom wear components
All parts are:
Fabricated using high-grade Hardox® and alloy steel
Designed to endure temperature fluctuations and continuous operation
Benefits:
Improved part lifecycle and minimal deformation
Greater equipment reliability and reduced maintenance intervals
Perfect fit and compatibility with OEM equipment
With a track record of success and a commitment to quality, Malu Engineers is your trusted partner for Power and Energy Sector wear solutions. Whether it’s coal mill parts, ID fan blades, or crusher components, we deliver the performance you need—on time, every time.
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